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Incoloy825 Stud Bolt
Incoloy825 Stud Bolt Incoloy825 Stud Bolt

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Incoloy825 Stud Bolt

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high anti corrossion INCOLOY 825 fasteners
  • DIN976

  • HT&FST

  • A825DIN976M12X100

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Incoloy 825 2.4858 UNS N08825 stud bolt

Name

Alloy825 threaded rod

Standard

DIN975 DIN796,IFI 131 

Size Range

M5-M64 or non-standard as requested

Finish

Bright&Clean

Marking

HT&FST or customization

Material

Incoloy 825 , 2.4858 , UNS N08825

Grade

Grade 70,

Certificates

EN10204-3.1B

Non-standards

OEM is available, according to drawing or samples

Samples

Samples available

Package

Bulk in box and then in cartons, then on pallets,

or according to customers' requirement.

Payment T/T,Western Union

825 STUD

INCOLOY825

What material is the Incoloy 825?

INCOLOY825 ,UNS N08825, 2.4858, Alloy825astm-b564.pdf



Corrosion Resistance

Alloy 825 has a high level of corrosion resistance. It resists general corrosion, pitting, crevice corrosion, intergranular corrosion, and stress-corrosion cracking in both reducing and oxidizing environments.

formic acid, 0.5% potassium permanganate, balance water; 130°C: 0.038 mm/year

In mixture of 40% acetic acid, 6% propionic acid, 20% butane, 5% pentane, 8% ethyl acetate, 5% methyl ethyl ketone, plus other esters and ketones; 175°C: 0.051 mm/year


In liquid phthalic anhydride containing phthalic acid, some water, and small amounts of maleic acid, maleic anhydride, benzoic acid, and napthaquinones. On re- flux plate of crude phthalic anhydride still; 165-260°C; 0.2 mm/year


Nitric acids mixtures corrosion rates:

In evaporator during concentration of nitric acid solution saturated with potassium nitrate and containing chlorides:

- liquid 40–70% HNO3 + 0.2–0.02% Cl; 110°C: 0.1 mm/year

- vapor, 10–50% HNO3, 0.05–1.5% Cl: 0.279 mm/year


In evaporator during concentration of nitric acid solution from 35–45% nitric acid, saturated with zirconyl nitrate and containing 10–35% ZrO(NO3)2 crystals 120°C:

- liquid: 0.533 mm/year

- vapor: 0.66 mm/year


Liquid solution of 53% nitric acid containing 1% hydrofluoric acid, 80°C:

- liquid 5.08 mm/year

- vapor: 2.18 mm/year


In evaporator during concentration of raffinate solution containing 30–40% nitric liquid acid and variable chlorides up to 2000 ppm Cl, 80°C:

- liquid 0.02 mm/year

- vapor: 0.028 mm/year


Phosphoric acid H3PO4 - Alloy 825 excels in phosphoric acid applications. Plant tests corrosion rates for various phosphoric acid solutions are following:

Recycle liquor from evaporator fume scrubber containing 15% phosphoric acid, 20% hexafluorosilicic acid and 1% sulphuric acid, 80°C: 0.025 mm/year

Slurry in digester tank. Mixture contains 20% H3PO4, 2% H2SO4, 1% HF, 40% H2O, plus CaSO4, 85°C: 0.02 mm/year

Slurry containing 37% H3PO4 (27% P2O5) in acid transfer tank. Velocity 1 m/s, temperature 75°C: 0.02 mm/year

Evaporator heated with hot gases in acid containing 53% H3PO4, 1–2% H2SO4, 1.5% HF plus Na2SiF6, 120°C: 0.15 mm/year

In wet separator on top of concentrating drum in vapors from concentration of crude acid to 50–55% H3PO4 containing HF, 125°C: 0.79 mm/year

Atmospheric corrosion - Alloy 825 shows great resistance to atmospheric corrosion. Results of a 20 year exposure to atmosphere near the ocean at Kure Beach show that average weight loss is 8.7 mg/dm2 and the average pit was less than 0.025 mm deep.

Sulphure Stress Cracking SSC - Alloy 825 is a bit more resistant to SSC in caustic environment than Alloy C-276.

Stress-corrosion cracking - Alloy 825, when tested in boiling 42% Magnesium Chloride solution for 192h, was etched and pitted, but showed no cracks.


Weldability

Weldability - the alloy belongs to 45th weldability group according to ISO 15608. For brazing, p-number is equal 111, according to ASME/AWS.

Selection of welding consumables for Alloy C-276

Coated electrodes: ENiCrMo3

Filler metals: ERNiCrMo-3

If forged pieces are supposed to be welded and operate in an environment that could cause intergranural corrosion, the pieces should be given a stabilizing anneal to prevent sensitization of the heat-affected zone.


Heat treatment and working

Recommended working and heat treatment parameters for C-276 alloy:

Forging: 870-1175 °C

Stabilizing anneal: 940 °C; 1h

Some reduction must be accomplished between 870 and 980 °C during final forging in order to ensure maximum corrosion resistance.

The alloy should be cooled at a rate equal to or faster than air cooling. Stabilizing anneal of 1h restores corrosion resistance.




FAQ: About Incoloy 825 Stud Bolts

1. What is an Incoloy 825 Stud Bolt?

An Incoloy 825 Stud Bolt is a high-performance stud fastener made from a nickel-iron-chromium alloy (Incoloy 825 / UNS N08825). It contains elements such as molybdenum, copper, and titanium, offering excellent corrosion resistance and high-temperature performance. It is commonly used in chemical equipment, petroleum refining, marine environments, and power generation equipment.


2. What are the key advantages of Incoloy 825?

Exceptional corrosion resistance: Performs exceptionally well in highly corrosive environments containing sulfur, phosphorus, and nitric acid, particularly resistant to pitting and crevice corrosion.

Resistance to stress corrosion cracking (SCC): Maintains stability even under combined stress and corrosive factors.

High-temperature strength: Can withstand high-temperature working environments, with a maximum temperature resistance of approximately 540 °C / 1000 °F.


3. In which industries and applications are Incoloy 825 stud bolts commonly used?

Chemical processing equipment: such as acid washing tanks, reactors, and heat exchangers.

Marine and offshore facilities: resistant to salt fog and high chloride corrosion, suitable for securing pump bodies and pipelines.

Oil and gas equipment: such as tube sheet fasteners, particularly effective in sulfur- or chlorine-containing environments.

Power and nuclear industries: Suitable for high-temperature, high-corrosion critical connection points.


4. What are the mechanical properties and specifications of Incoloy 825 stud bolts?

Tensile strength: Approximately 550 MPa (80 ksi), yield strength approximately 220 MPa (32 ksi), elongation around 30%.

Chemical composition (typical range):

* Nickel (Ni) 38%-46%, Chromium (Cr) 19.5%-23.5%, Copper (Cu) 1.5%-3.0%, Molybdenum (Mo) 2.5%-3.5%, Titanium (Ti) 0.6%-1.2%, etc.


5. Are custom production options available for Incoloy 825 stud bolts? What specifications/surface treatments are available?

Customization is widely supported: including thread types (UNC, UNF, Metric, DIN, etc.), head types (hex, round, square, etc.), sizes (diameter M3–M100 or larger), and lengths from 3 mm to 200 mm or longer.

Multiple surface treatments available: such as galvanized (yellow/white/blue), black oxide, Sherardizing, nickel plating, PTFE coating, galvanized, Dacromet, etc.





HOT PRODUCTS

The C276 Hex Bolt is a premium fastener crafted from Hastelloy C-276 (UNS N10276), a nickel-molybdenum-chromium alloy renowned for its exceptional resistance to strong acids, chlorides, and high-temperature corrosion.
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Size Range:
Diameter M5 - M64 ; 1/4"- 2 1/2" 
Length:10-1000mm ; 1/2"-40"
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Size Range:
Diameter M5 - M64 ; 1/4"- 2 1/2" 
Length:10-1000mm ; 1/2"-40"
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0
Size Range:
Diameter M5 - M64 ; 1/4"- 2 1/2" 
Length:10-1000mm ; 1/2"-40"
0
0
Size Range:
Diameter M5 - M64 ; 1/4"- 2 1/2" 
Length:10-1000mm ; 1/2"-40"
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